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Unit 4: Operations management · A Level Business

Cambridge 9609, Paper 3 & 4. 330 questions, 2020 to 2026.

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Year

Case studies and questions retyped from the original Cambridge material; Paper 3 mark schemes are cropped from the official mark scheme PDFs, Paper 4 mark schemes are retyped as text. A few 2020–2022 Paper 3 case studies were recovered by OCR from a damaged source file — those are marked where it applies.

About Unit 4: Operations management

Unit 4 covers operations management at A Level: capacity utilisation and outsourcing, location and scale, quality management and TQM, and operations strategy, including lean production, enterprise resource planning and critical path analysis.

58 past paper questions on this topic since 2020, across 17 exam sessions.

How often it comes up

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Every 2025–2026 question on Unit 4: Operations management

The whole topic on one page, with answers and mark schemes. Printing this page prints just this list.

Paper 3 · Business decision-making (case study) (13)

Case study: Sugar-Less Scoops (SLS)

SLS was set up in country A in 2024 by Cali and Faiza as a private limited company. Cali and Faiza own 52% of the shares and two venture capitalists own 48% of the shares. Cali and Faiza identified a market for an alternative to high-sugar ice cream demanded by health-conscious consumers.

SLS manufactures zero-sugar ice creams. Its unique selling point (USP) is the distinctive flavours of its zero-sugar ice creams. SLS’s ice cream retails for a higher price than its competitors. SLS has a mission statement of ‘bringing quality to the zero-sugar ice cream market’.

Initial market research

Cali and Faiza invested a significant proportion of their start-up finance in market research. The research showed:

  • sales within the global zero-sugar ice cream market are forecast to increase by 15% per year until 2030.
  • 48% of people asked said they would consider switching to a zero-sugar ice cream brand.
  • 65% of people asked wanted a wide selection of flavours and carton sizes.

SLS decided to manufacture 10 flavours of zero-sugar ice cream in individual and share size cartons using packaging that is 100% recyclable. SLS is proud to only use the best natural ingredients. SLS started selling its products in a selection of premium supermarkets in country A.

The market and marketing

The zero-sugar ice cream market is supported by the government of country A who are concerned about health problems within the country. The government has identified diets high in sugar as one of the leading causes of these health problems. This has increased the demand for zero-sugar ice cream.

There are high levels of competition in the zero-sugar ice cream market within country A, with many new businesses offering similar products. There are currently five large businesses which control 60% of this market. The remaining 40% of the market is made up of many small businesses. SLS has developed a strong brand through social media marketing and free trials at some supermarkets. SLS has a 5% market share in country A.

The average monthly income in country A has increased from $500 to $510. This has resulted in the market for zero-sugar ice cream in country A increasing by 4%. However, SLS’s sales to retailers have increased by 8%. There have been no other changes.

Cali wants to increase profitability by increasing the price of each individual carton from $3.50 to $4.00. Faiza’s research has shown that this will result in a reduction of 20% in the quantity demanded.

Plans for expansion

Market research carried out by Cali and Faiza on country Z has identified the country as an excellent manufacturing base as well as a potential new market. Country Z is located a long distance away from country A. There is limited recognition of the SLS brand in country Z. To expand into country Z, SLS will need long-term borrowing of $3 million to open a factory and a regional office. Table 1.1 contains further financial information for SLS.

Table 1.1 Financial information 30th April 2026

There are empty factory units available to rent or buy in country Z. Country Z is investing in infrastructure for high speed WIFI and an improvement to the road system.

There are differences between country A and country Z, see Table 1.2. There are also social and demographic differences between consumers in the two countries. Cali and Faiza think that passing power to a regional office in country Z would be the most effective way of SLS responding to these differences. The new regional office would have responsibility for production, distribution and marketing of SLS’s ice cream in country Z.

Table 1.2 Comparison of country A and country Z

Case material: Sugar-Less Scoops (SLS)
Case material: Sugar-Less Scoops (SLS)
Question 2May/Jun 20269609/318 marks

Analyse two reasons why quality is important to SLS. [8 marks]

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Case study: Carrum Cars (CC)

CC is a private limited company, based in country W, that sells cars. Gross domestic product (GDP) in country W has increased significantly in the last five years.

CC was set up in 2022 and for two years it traded online and from a small showroom in the centre of city A.

CC does not manufacture cars. The business buys cars directly from manufacturers and then sells these from its showroom and on its website.

Showroom relocation

In March 2024, CC purchased a large plot of land on a busy road in country W. It built a large showroom so that customers can view the cars and take them for a test drive. This investment was financed by a bank loan. In August 2024, CC relocated to the new showroom.

The new showroom building also has offices for the directors and managers and an area for internet sales. Figure 1.1 shows some data about the showroom relocation.

CC’s new showroom:

  • opened in August 2024
  • capacity to store 70 cars in inventory at any one time
  • employee and customer parking for an additional 30 cars
  • two other competitor car showrooms within 5 km
  • closest populated areas: city A – 9 km away, population 500 000 city B – 21 km away, population 200 000.

Figure 1.1 Data about CC’s showroom relocation

Organisational structure

At a recent meeting of the board of directors, the efficiency of CC was discussed. Figure 1.2 shows the current organisational structure for CC in 2026. The number in brackets in each box shows the number of employees in that role.

Figure 1.2 CC’s organisational chart

CC’s finance director, Emele, thinks that the business has too many levels of hierarchy. She has proposed that CC delayers the company by making the showroom sales manager and the internet sales manager redundant. She has proposed that CC should invest in an Enterprise Resource Planning (ERP) programme which would take over most of the managerial functions currently carried out by the two managers.

The showroom sales employees are paid using commission based on achieving sales targets. The cleaners are paid country W’s minimum wage, and the other employees are paid a salary. The mechanics are paid a relatively high salary due to a skills shortage in country W. ERP investment appraisal

Emele has carried out an investment appraisal for the proposed ERP programme (see Table 1.1). There is no residual value for this investment at the end of its four-year life.

Table 1.1 Net cashflow for the proposed ERP software

Inventory control

The operations director, Tofua, is more concerned about the inventory held by CC. ‘When we were located at the old showroom, we held very little inventory’ said Tofua, ‘and it worked well for us. However, since opening the new showroom, we have been holding more and more inventory, and it is causing significant opportunity costs.’ Table 1.2 shows inventory and cost data for CC.

Table 1.2 Inventory and cost data for CC

The managing director, Olivia, thinks that reducing the inventory level in the showroom would be an inappropriate decision. She knows that many customers expect to be able to see and test drive a car before they agree to purchase it. Without inventory of the different car models CC sells, she worries that demand will decrease, especially with the current high inflation rate in country W.

Tofua has prepared a summary report of CC’s current inventory (see Table 1.3).

Table 1.3 CC’s current inventory

Sales forecasting

At a recent board meeting, Jing, the marketing director, presented the quarterly sales forecast. An extract from the quarter 3 (July to September) 2026 forecast is shown in Figure 1.3.

July and August – low sales due to customers prioritising vacations.

September – manufacturers launch new car models – high sales expected.

market trends – 35% increase in demand for electric vehicles.

Figure 1.3 Extract from Q3, 2026 CC sales forecast

Olivia, the managing director, is concerned that Jing’s forecast does not include more qualitative sales forecasting.

Case material: Carrum Cars (CC)
Case material: Carrum Cars (CC)
Case material: Carrum Cars (CC)
Case material: Carrum Cars (CC)
Question 1May/Jun 20269609/328 marks

Analyse two factors that may have determined the site for the relocation of CC’s showroom. [8 marks]

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Case study: Reeta Roy (RR)

RR is a manufacturer and retailer of luxury beauty products. Reeta Roy started RR in 2016 after managing several small enterprises with limited success.

Using her creativity, Reeta produced the first batch of soap in her kitchen. Reeta used fresh ingredients from her home region of country X. Customer feedback was positive and Reeta decided to form a private limited company. RR rented a local factory to start production. The location of the factory was important as Reeta’s business plan was to work with local farmers who could supply fresh ingredients. RR decided not to use machines and instead recruited skilled workers to hand-make its products.

Reeta believes the culture of RR is essential in creating a luxury product. Reeta expects employees to share her pride in RR’s products whether they work in manufacturing or have face-to-face contact with the final consumer.

RR’s first retail store opened in 2017 selling only RR products. By 2026, RR had opened 22 retail stores in country X, with more planned.

Reeta’s leadership

Though employees admire Reeta’s determination, energy and charisma, RR has a high labour turnover of graduate level managers due to limited promotion opportunities and training. Reeta believes that leaders are born with the traits and abilities to lead.

Supply issues

The success of RR’s brand is built on using local ingredients. Sourcing quality ingredients to meet demand is a constant problem. RR occasionally has to accept a variation in the standard of ingredients. Some of RR’s products made using these ingredients have to be rejected after quality control. The operations manager has suggested that RR should introduce lean production.

Country X’s economic performance

Since 2016, there has been rapid economic growth in country X, see Table 1.1.

Table 1.1 Country X economic data

International expansion

RR plans to expand internationally. Reeta wants RR to expand by opening retail units in other countries. However, the marketing team believes that RR should start selling its products using information technology (IT), for example, by using RR’s website and social media. Reeta believes that selling online will have a negative impact on RR’s luxury brand. Reeta thinks that the consumer’s positive interaction with the retail staff is important.

Table 1.2 shows some information about the sales of luxury beauty products in country X.

Table 1.2 Sales of luxury beauty products in country X ($m)

A survey of RR’s consumers found that 60% said visiting an RR store was a key factor in their purchase decisions and that 45% would consider buying RR products online.

The marketing team has produced an investment appraisal for its IT proposal, see Table 1.3.

Table 1.3 Investment appraisal for the marketing team’s IT proposal

FSA

FSA is a multinational company and the market leader in beauty products. FSA is aiming to add to its portfolio of luxury brands. RR’s growing reputation has come to the attention of FSA’s Chief Executive, Gabriel Laurent. Gabriel met with Reeta to discuss purchasing 20% of RR’s share capital. Gabriel was impressed by Reeta’s vision for RR and her leadership values. Reeta has placed a high financial value on RR’s shares which is far greater than shown by RR’s latest published accounts. FSA’s Chief Financial Officer (CFO) is concerned by RR’s lack of detailed accounting data including financial ratios. However, Gabriel is convinced that buying 20% of RR’s shares at the value proposed by Reeta is a unique investment opportunity for FSA.

Case material: Reeta Roy (RR)
Case material: Reeta Roy (RR)
Case material: Reeta Roy (RR)
Question 1May/Jun 20269609/338 marks

Analyse two likely benefits to RR of introducing lean production. [8 marks]

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Case study: Pavni’s Pottery (PP)

In 2021, Pavni was made redundant from her job as a production supervisor for a large pottery business. She then decided to open PP as a private limited company in country W.

PP produces and sells handmade gift items made of clay and processed in a kiln. A kiln is a high-temperature oven which turns clay into pottery. PP started with a small range of products including cups, bowls and plates but has since increased its product range to include tea light holders, fridge magnets and small plant pots. The new range of tea light holders has been PP’s most successful product to date.

Pavni has carried out some research into the gift market in country W and has identified forecasts for continued growth. Forecasts indicate that the gift market could grow to $540 million by 2029. The pottery gift segment of this market is 3% and this segment is very competitive.

Marketing

Pavni sells 75% of her products through three retail outlets business to business (B2B). These retailers place orders with PP quarterly and PP has a 2-month lead time from receiving the order to goods being ready for delivery.

PP has a website for consumers to order direct. Products are delivered to consumers within one week. PP has started to gain brand recognition from repeat consumers. Pavni would like the business to consumer sales (B2C) to grow.

Pavni has employed a university graduate, Fiza, on a full-time contract. Fiza has a marketing degree and is going to manage PP’s social media accounts. The marketing role will involve two tasks:

  • making regular posts on all the main social media platforms
  • developing artificial intelligence (AI) for use in customer service.

Financial data

Pavni is anticipating B2C sales will increase to more than 50% of PP’s output once its social media marketing is established. She is uncertain of the impact this will have on PP’s financial efficiency.

Table 1.1 shows PP’s historical financial efficiency data. Table 1.2 shows data relating to PP’s financial efficiency for 2025.

Table 1.1 PP’s historical financial efficiency data

Table 1.2 Data relating to PP’s financial efficiency for 2025

Human Resources and Business Growth

PP employs two potters. Both are experienced in pottery design and manufacture. They are encouraged to research and develop their own ideas. Pavni allows both employees paid time to research and develop their own ideas. She then evaluates their designs and decides whether to produce the suggested new products.

Pavni encourages intrapreneurship by having a flat organisational structure and using delegation. Pavni believes this business approach will help PP’s growth.

Consumers are increasingly ordering from social media platforms. For PP to respond to market development, the business is developing its social media marketing.

PP’s supplier

Country W only has one supplier of clay. PP uses this supplier. The supplier offers 30 days payment terms with a 5% discount if PP pays within 20 days. The supplier imports clay from China and so it has limited control over the quality or cost.

Investment appraisal

PP will need to increase production capacity to meet the forecast demand from online orders. In order to grow the business, Pavni has decided to invest in a new, larger kiln. The new kiln will allow more items to be manufactured at the same time and will decrease the number of faulty products.

Pavni is considering two options for the new kiln. Table 1.3 shows the investment appraisal information.

Table 1.3 Investment appraisal information for the two different kiln options

Case material: Pavni’s Pottery (PP)
Case material: Pavni’s Pottery (PP)
Case material: Pavni’s Pottery (PP)
Question 2Feb/Mar 20269609/328 marks

Analyse one advantage and one disadvantage to PP of the changing role of Information Technology (IT) in its. [8 marks]

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Case study: Pedro’s Perfect Pies (PPP)

Pedro left school without any formal qualifications. Pedro was given the opportunity to work in a pie factory. This was owned by an entrepreneur who wanted to help unqualified young people.

Pedro spent six years working at the factory. He was quickly promoted because he was conscientious and showed initiative. When the business owner retired, she offered Pedro the chance to buy the business. Pedro raised capital from his savings, friends and family and bought the business. PPP became a private limited company, with Pedro as Managing Director. PPP is based in country A.

PPP manufactures a wide range of pies in its factory. The pies are sold to retailers in country A and other countries in the region.

Growth

PPP has grown steadily over the last few years. Its revenue and profits have increased by an average of 8% per year. Production capacity has been increased to keep up with demand. Growth has been financed by retained earnings and bank loans. Recent accounting data is shown in Table 1.1.

Table 1.1: Accounting data

External influences

Real incomes in country A and other countries in the region have been falling due to high inflation and low economic growth. Trade between country A and other countries in the region has become more difficult, due to country A leaving an international trade agreement. Consumers are changing their eating habits, and many people are eating less meat.

Marketing

When Pedro bought the business, he identified an opportunity to develop a premium product. Pedro asked the marketing team to carry out market research. The results of this established that there was a market for high quality, higher priced pies. Pedro discussed this new product development with all of his marketing team because he valued their opinions.

Once the premium pies were launched, PPP branded its products as either classic or premium pies. Most pies PPP produces still contain meat. However, a newly developed premium no‑meat vegan pie has started to sell very well. PPP is also planning to launch a new classic pie with a cheese filling especially for the export market.

Elasticity

Due to higher production costs PPP has increased its prices. Pedro has analysed some elasticity data for one type of classic pie and one type of premium pie, see Table 1.2.

Table 1.2: Elasticity data

Human resources

Pedro has always been a self‑confident innovator, both in terms of new product ideas and the way that PPP is organised and led. He is known for his social skills and is respected and trusted by his employees.

Pedro is also keen to help young unemployed people, in the same way as he was helped. PPP offers training apprenticeships in all areas of the factory. Trainees attend local colleges one day each week and are supervised by the department managers.

Pedro thinks employees are PPP’s greatest asset. As well as training apprentices, he offers competitive wages and all employees have opportunities for career development and promotion within PPP. Pedro is also socially aware as he rewards employees for good ideas from weekly kaizen group discussions. Many employees have been with the company for more than five years.

Process innovation

PPP’s current production process is labour intensive and pies are produced using batch production. All employees accept responsibility for product quality and are trained in quality assurance methods.

Pedro is considering investing in a new computer‑controlled pie‑making machine, see Table 1.3. This would increase production capacity in the factory. Factory employees would still need to complete the production process by adding the PPP pastry logo to the pies.

Table 1.3: Forecast net cash flow data for the proposed new machine

Pedro is undecided about increasing the use of machinery, especially as PPP will have to borrow the finance to purchase it.

Case material: Pedro’s Perfect Pies (PPP)
Case material: Pedro’s Perfect Pies (PPP)
Case material: Pedro’s Perfect Pies (PPP)
Question 2Oct/Nov 20259609/318 marks

Analyse two benefits to PPP of using quality assurance. [8 marks]

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Case study: Komate Tropical Juice (KTJ)

KTJ is a private limited company based in country B in Africa. It was set up in 2014 by Ada Hadebe who is the majority shareholder and Managing Director. KTJ specialises in producing tropical fruit juices. KTJ’s mission statement is ‘to bring the tropical taste of Africa to the world through ethical relationships with farmers by focusing on sustainability throughout the supply chain’.

Sourcing fruit

KTJ’s range of tropical fruit juices includes baobab, papaya and pineapple. Juices are produced from seasonal fruits without added sugar or colourings. Most fruits are sourced from local farm cooperatives in country B. The farms are chosen for their sustainable farming methods which KTJ has to regularly audit. Some fruits, not grown in country B, are imported from other countries in Africa.

Employees

KTJ has a flat organisational structure. Ada encourages a ‘soft’ approach to human resource management (HRM) and believes in the benefits of delegation. Ada is proud that KTJ has won awards in country B for its substantial investment in employee training and development.

Plastic packaging

Recently, one of KTJ’s operations managers commissioned research into KTJ’s use of plastic bottles for its fruit juices. After six months of research the final report recommended that KTJ should in future only use plastic bottles made entirely from recycled materials. Ada is considering whether to implement this change.

Expansion

KTJ has an excellent reputation for the quality of its tropical fruit juices which are marketed as premium products. Export demand has increased significantly during the past two years, especially from other African countries. KTJ’s factory in country B is nearing full capacity. Ada thinks that KTJ should expand by processing tropical fruit in a location outside of country B. Ada authorised Gudaf, a junior market analyst, to prepare a report identifying the two best locations for the additional new factory. Gudaf visited multiple locations and prepared an investment appraisal. Gudaf will present the report to the Board of Directors next week recommending a location in either country C or country D.

Extracts from Gudaf’s report are in Table 1.1, Table 1.2 and Table 1.3.

Table 1.1: Information about country C and country D

Table 1.2: Investment data for country C location

Table 1.3: Investment data for country D location

Seasonal sales

Since 2018, KTJ has exported tropical fruit juices to the US. The US is one of the world’s most competitive markets for food and drink products. Sales are increasing and have met targets. Ada believes that KTJ can increase its market share significantly. Ada instructed the US marketing manager to carry out a market analysis and then develop a new marketing plan. The marketing manager is using time series analysis to help make business decisions. Table 1.4 is an extract of KTJ sales data in the US.

Table 1.4: KTJ tropical juice sales in the US by volume

Fluctuations in the exchange rate

Ada monitors the external environment carefully to identify changes that will impact KTJ. There have been fluctuations in the exchange rate of country B’s currency in recent years. At the last 75 Board Meeting Ada commented ‘financial markets have been unsettled by the recent change of government in country B. This has led to an average 20% depreciation in the value of country B’s currency. This presents both an opportunity for, and a threat to, KTJ.’

Case material: Komate Tropical Juice (KTJ)
Case material: Komate Tropical Juice (KTJ)
Case material: Komate Tropical Juice (KTJ)
Case material: Komate Tropical Juice (KTJ)
Question 3Oct/Nov 20259609/3216 marks

(a) Using the data in Table 1.2, calculate the payback of the country C location. [2 marks]

(b) Using the data in Table 1.3, calculate the accounting rate of return (ARR) of the country D location. [2 marks]

(c) Evaluate which location KTJ should choose for its new factory. [12 marks]

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Case study: Lithium Battery Metals (LBM)

Lithium is an essential raw material used in batteries for electric vehicles, smart phones and other products. LBM has developed techniques to detect lithium using mapping technology. LBM sells its survey results to other mining companies. LBM’s annual revenue is less than $1 million and it is losing $2–3 million per year. LBM is planning to start its own lithium mining operations in country G, where it is based.

LBM has researched and developed two effective ways of mining lithium. The first is hot water mining and the second is hard rock mining. LBM became a public limited company one year ago. LBM has substantial finance obtained from grants, shareholders and crowdfunding available for investment. LBM’s revenue is forecast to rise rapidly once mining begins.

Sales forecasting

Annual global demand for lithium is rising considerably and forecasts show world supply will not meet demand after 2030. As LBM establishes its own mining operations it will need to forecast sales. There are likely to be variations in demand for electric vehicles and smart phones over time. It is difficult to vary the output from lithium mines at very short notice. Holding inventory of this raw material involves high costs. Alternatives to lithium are being developed.

Concerns of government

LBM is the only business in country G planning to mine lithium. The government is very concerned that:

  • demand from industry for lithium in country G will not be met in the long‑term
  • LBM is currently unprofitable
  • LBM may be a target for a hostile takeover from a multinational business.

The government is therefore considering nationalising LBM.

Hot water lithium mining

Despite local opposition, LBM plans to open its first mine in four months’ time. Hot water from three kilometres underground will be pumped up to a factory where lithium and possibly other rare raw materials will be extracted from the water. After the extraction process the hot water can then be used for heating local housing. The Operations Director, Astor, estimates the project has a 15‑year life span. However, future cash flows beyond six years become increasingly uncertain.

Table 1.1 shows the data used by LBM in the decision to go ahead with the hot water mine. The data excludes costs and revenues from extracting other raw materials that may be found in the water. LBM has enough finance for the hot water mine if there are no adverse variances to the budget.

Table 1.1: Investment appraisal for hot water lithium mining

Human resource management (HRM) and the hot water mine

LBM uses a ‘soft’ HRM approach for its current 35 graduate employees. They are given delegated powers and decide their own work patterns individually or in self‑selected teams. Many of these graduates are involved in using the mapping technology to find new mines and developing mining techniques.

LBM has started recruiting 150 people to be employed at the hot water mine site. Ten new employees will be technology specialists who will closely supervise the work. The other new employees will be trained to operate machinery. The directors plan to use a ‘hard’ HRM approach for these machine operators.

Hard rock lithium mining

LBM is also planning to open a hard rock lithium mine in two years’ time. Lithium is found inside hard rock layers underground. LBM plans to drill into these, bringing rock to the surface to be treated to extract lithium. Astor has identified a suitable area 500 metres underground. Table 1.2 and Figure 1.1 show the results of some of his operations planning. The data was obtained from mining industry sources, suppliers of drilling equipment and the LBM Research and Development (R & D) team.

Table 1.2: Hard rock lithium mining project activities used in Critical Path Analysis (CPA)

Figure 1.1: Network for hard rock lithium mining project (durations in weeks)

Case material: Lithium Battery Metals (LBM)
Case material: Lithium Battery Metals (LBM)
Case material: Lithium Battery Metals (LBM)
Question 4Oct/Nov 20259609/3316 marks

(a)(i) Using Figure 1.1: calculate the total float for activity C Total float is the maximum time an activity can be delayed without delaying the whole project time or LFT – duration – EST OR LST – EST (). [3 marks]

(a)(ii) identify the minimum project duration. Sum durations of critical path: 40 + 60 + 10 + 5. [1 marks]

(b) Evaluate the importance of Critical Path Analysis (CPA) to the success of the hard rock mine. [12 marks]

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Case study: Wisdom Shoes (WS)

WS is a public limited company. WS manufactures leather shoes for adults. It sells to major shoe retailers and to small independent shoe shops. WS products are targeted at three constantly changing markets: fashion, leisure and work. Its sales employees are reporting that small independent shoe shops have experienced an increasing demand for non-leather and recyclable shoes. There is a growing consumer awareness that resources used in production need to be sustainable. Jon, the Marketing Director, is very keen for WS to carry out an environmental audit.

Enterprise resource planning (ERP) WS uses different IT systems for managing production, marketing and human resources. Keri, the Operations Director, thinks that the processes needed to produce and market shoes could be more integrated. Greater integration could help to improve the efficiency of WS. Keri has begun to research ERP as a means of achieving this integration. She knows that ERP is very expensive and takes time to implement but she is convinced that it could offer WS substantial efficiency benefits.

Employee performance

WS uses batch production to produce different styles of shoes. The production employees at WS are:

  • paid wages which are 10% more than the industry average
  • increasingly complaining to their managers about production targets
  • expected to train on-the-job
  • expected to follow strict instructions
  • given only limited opportunities for career progression.

Milo, the Human Resources Director, and Keri are concerned that the performance of production employees is declining. Table 1.1 gives data about production and production employees.

Table 1.1: Data about production and production employees

Marketing

WS sells its shoes into three markets: fashion, leisure and work. Each market has its own characteristics. WS shoes are medium to high price in each market. Research shows that consumers consider WS shoes are good quality for the prices charged.

Jon is preparing a marketing plan with the objective of increasing annual sales by 5% without entering any new markets. Table 1.2 shows time series analysis sales data Jon is using. Jon considers that time series analysis will help him make decisions to achieve WS’s marketing objective. Table 1.3 gives additional information about the markets WS sells to.

Table 1.2: WS time series analysis sales data ($m)

Table 1.3: Information about the markets WS sells to

Investor return

In recent years, the directors of WS have made long-term investment a priority rather than short-term increases in dividends.

The main shareholders in WS take an active interest in the business. At the next company Annual General Meeting (AGM) these shareholders intend to ask the directors to explain their method to increase investor returns. These shareholders will be looking for an effective method to achieve an increase in their return. Table 1.4 shows changes in key investment indicators and ratios.

Table 1.4: Change between May 2023 and May 2025

Case material: Wisdom Shoes (WS)
Case material: Wisdom Shoes (WS)
Case material: Wisdom Shoes (WS)
Case material: Wisdom Shoes (WS)
Question 2May/Jun 20259609/318 marks

Analyse two ways that enterprise resource planning (ERP) could improve the efficiency of WS. [8 marks]

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Question 3May/Jun 20259609/3116 marks

(a) Using the data in Table 1.1, calculate the average monthly labour productivity for January to May 2025. Average monthly labour productivity = Total output / Number of employees OR 90 000 / 480 (1) 187.5 (2) OR 188 (2). [2 marks]

(b) Using the data in Table 1.1, calculate the percentage of output that failed to meet quality standards for January to May 2025. Percentage failing to meet quality standards / output × 100 OR 15 000 / 90 000 × 100 (1) 16.67% OR 16.7% OR 17% (2). [2 marks]

(c) Evaluate the best approach for WS to improve the performance of its production employees. [12 marks]

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Case study: Pura AI Robots (PAIR)

PAIR was set up in 2012 by Kaarina Laine, a graduate in Applied Artificial Intelligence. PAIR is a private limited company in country F. Kaarina, the Managing Director, owns 70% of the shares. Four other directors own the remaining shares.

PAIR’s mission statement is ‘to transform business use of robots’. PAIR designs and manufactures robots which use artificial intelligence (AI) to support business operations. PAIR’s most successful robot, the KB1, is an autonomous cleaning robot. In 2024 the KB1 had the leading market share in country F. It is also a successful export for PAIR. The global market for autonomous cleaning robots is competitive with many brands available.

Growth

The first version of the KB1 was launched in 2013. PAIR’s sales strategy focused on leasing to businesses to provide a cost-effective solution to cleaning the workplace. Initially sales growth was slow, led by the sales team contacting prospective customers to arrange product demonstrations and trials.

However, global economic growth after the pandemic led to labour shortages which affected the recruitment of cleaning employees. Consequently, many schools, offices and hotels approached PAIR to lease the latest version of the KB1. Revenue grew rapidly from 2021 but PAIR was unable to fully meet demand due to production constraints.

Innovative technologies

PAIR invests 7% of revenue in Research & Development (R&D) compared to the industry average of 5%. In 2023, the eighth version of the KB1 was launched providing a more innovative, powerful and quieter cleaner. This version has a longer battery life and can clean different floor types. It uses video technology to learn as it cleans.

In 2024, PAIR began development of a new AI delivery robot, Delbot, which will target the hotel market. It will deliver food, towels and other items to hotel rooms. Kaarina confirmed, in a press release, that the Delbot will be available to customers from early 2026. She commented that the whole process from concept to product launch will only take 18 months.

Organisational structure

PAIR has a flat organisational structure and is divided into functional departments. The R&D department uses a matrix structure creating one-off teams for specific projects. In 2024 PAIR employed a total of 120 employees.

Quality defects At the end of 2023 PAIR’s Operations Director reported increasing quality problems:

  • the annual percentage of defective KB1s, reported by quality control inspectors, had doubled to 2%
  • increased customer reports of KB1s not working properly
  • increased complaints of poor customer service.

In June 2024 PAIR began the process of replacing quality control with quality assurance. This included:

  • improved training of employees
  • all production employees made responsible for quality
  • targets for technicians to fix any faults reported by customers within 24 hours. a

Table 1.1 provides production and employee data for the KB1 factory. In 2024 PAIR had a labour productivity target of 2200 KB1s per employee.

Table 1.1 End of year production and employee data for the KB1 factory

Kaarina is concerned whether the decision to introduce quality assurance has been beneficial for PAIR.

Increase dividends?

Kaarina plans to expand the product portfolio and enter new international markets. PAIR’s growth has been financed from retained profit and long-term borrowing. Kaarina is now considering whether to change PAIR to a public limited company. Table 1.2 shows selected financial data and ratios for PAIR.

Table 1.2 Selected financial data and ratios for PAIR

The other four shareholders are dissatisfied with PAIR’s dividend payments and are pressuring Kaarina to increase dividends for 2025.

Contingency planning

In February 2025 a battery in one of the latest KB1 robots overheated causing a fire at the school where it was operating. The Operations Director investigated and found that there was a fault in the battery supplied to PAIR. Following the investigation PAIR issued a press release in April identifying the battery supplier as being responsible for the fire. The Marketing Director is concerned about PAIR’s lack of contingency planning. She has finally persuaded Kaarina to call an emergency board meeting to consider the benefits of contingency planning.

Case material: Pura AI Robots (PAIR)
Case material: Pura AI Robots (PAIR)
Question 3May/Jun 20259609/3216 marks

(a) Using the data in Table 1.1, calculate the labour productivity for 2024. Labour productivity = annual output / employees OR output per worker in a given time period OR output per worker hour ( if no rewardable calculation). [2 marks]

(b) Using the data in Table 1.1, calculate the labour turnover of production employees in 2024. Labour turnover = Number of employees leaving the business / Average number of employees × 100 ( if no rewardable calculation) 2 / 50 × 100 (1). [2 marks]

(c) Evaluate whether the decision to introduce quality assurance is likely to be beneficial for PAIR. [12 marks]

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Question 5May/Jun 20259609/3212 marks

Evaluate the importance of Research and Development (R&D) to PAIR’s future success. [12 marks]

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Case study: We Care Products (WCP)

WCP was started in 2015 in Australia by Aldin. He wanted to use his enterprise skills for the benefit of society. Aldin persuaded several of his friends and family to invest and WCP was set up as a private limited company. WCP manufactures toilet paper using sustainable resources. Aldin wants WCP to be a profitable company, selling its toilet paper in high income countries. Aldin also has important social objectives for WCP. WCP donates fifty percent of all profits after tax to its own charity that works in low-income countries to provide better toilets and improve sanitation.

External influences

Inflation has been rising and economic growth is slow in all the main countries where WCP sells its products. Governments in these countries have increased interest rates.

There is increasing environmental awareness and higher income earners continue to buy ethically sourced and produced products.

Marketing

All WCP sales of its toilet paper are currently made through its website. The toilet paper is sent directly to customers from distribution centres in the US, Europe and Australia.

Customers have to order toilet paper in large quantities. WCP has a loyal customer base of ethically-minded customers who are prepared to pay premium prices for its toilet paper.

WCP’s toilet paper is presented in distinctive packaging. The packaging is brightly coloured and recyclable, displaying the WCP company logo and its slogan ‘We Care’. Effective customer relationship marketing ensures that customers are reminded to reorder toilet paper and are also kept up-to-date with the WCP charity’s projects worldwide.

Aldin wants to start selling WCP toilet paper in supermarkets in Europe. WCP need to decide on an appropriate integrated marketing plan to sell its toilet paper through supermarkets.

Elasticities

Using sales figures from the last two years, Aldin has estimated the elasticity data for online sales of the WCP toilet paper product. These estimates are shown in Table 1.1.

Table 1.1 Elasticity data for online sales of WCP toilet paper

Possible takeover

Aldin is always considering ways to expand WCP. WCP has the opportunity to take over GC, a successful company based in the US that manufactures eco-friendly paper products. Aldin thinks that this takeover would be an effective way for WCP to increase its scale of operations. Aldin is trying to raise the finance for the $8 million required to take over GC. He is considering raising this through long-term bank loans. However, WCP’s Finance Director has suggested that they

might convert WCP to a public limited company and raise the finance required through a share flotation. Table 1.2 shows extracts from WCP’s financial statements.

Table 1.2 Extracts from WCP’s financial statements

Human resources

Aldin supports creativity in WCP employees and rewards innovative ideas. All WCP employees have full-time permanent contracts and are paid above average salaries. Employee requests for flexi-time are granted whenever possible, as Aldin believes that work-life balance is important. Employees are offered relevant training to help develop their careers with promotion opportunities. Labour turnover is low and WCP has gained a reputation as an ethical employer.

The human resources management (HRM) approach at GC is quite different to WCP. The aim of GC’s approach is to minimise unit labour costs. Production line employees are paid the national minimum hourly wage and most have part-time or zero hours contracts. Team leaders on each production line are set daily targets and monitor employees’ work to ensure these are achieved. Labour turnover is high and employees complain about boring jobs and low pay.

If the takeover goes ahead, Aldin will consider whether to change the HRM approach at GC to be the same as the current HRM approach at WCP.

Case material: We Care Products (WCP)
Case material: We Care Products (WCP)
Question 2May/Jun 20259609/338 marks

Analyse two possible effects on WCP’s efficiency of an increase in its scale of operations. [8 marks]

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Case study: Iyipada (IPA)

IPA is a private limited company in country N, a low-income country in Africa. Adesola Kalu set up IPA in 2019. It has a mission to provide technology access to millions of people through recommerce – the selling of previously owned or used products. IPA buys used smartphones, refurbishes them in its factory and then resells them. This provides consumers and businesses cheaper access to technologically advanced smartphones.

A fragmented but growing market

The market for refurbished smartphones in country N is growing rapidly. Most refurbished smartphones are sold during major festival periods. It is a competitive market in which no business has more than a 1% market share. In 2024 12 million refurbished smartphones were sold in country N and this is expected to rise to 14.2 million in 2025. IPA sold 104 000 refurbished smartphones in 2024, an increase of 24 000 from 2023. The average consumer of new smartphones upgrades to the latest model every 15 months. This short upgrade cycle has contributed to the growth of the refurbished market.

Marketing

The refurbished smartphone market is characterised by inconsistent pricing, stolen devices and untrusted offline retailers. IPA sells refurbished smartphones online through its website and offline through local retailers.

IPA aims to provide convenience, cost-effectiveness and quality assurance to its customers. IPA targets both start-up businesses and households. Promotion has focused on advertising on digital platforms. Prices are competitive. Generous credit terms are given when selling to business start-ups.

Adesola has set an objective to increase sales volume by 60% by the end of 2026. Research by the Marketing Director found that:

  • potential customers are price sensitive
  • promotional elasticity of demand is 0.7
  • limited internet connectivity is a problem for businesses and households in rural communities.

The Marketing Director has proposed changes to the current marketing mix including:

  • decrease prices by an average of 5%
  • increase non-digital advertising expenditure with a campaign focused on advertising through billboards and buses.

Employment contracts

IPA has 55 employees of whom 40 are production employees who check and refurbish smartphones. The remaining employees include production supervisors, administrators, sales staff and technicians. Adesola is the Managing Director and there are also directors of finance, marketing, human resources and operations. Production employees are skilled and employed on full-time contracts. IPA invests in training of production employees and pay is competitive. However, at the last board meeting the Finance Director proposed that contracts for most production employees should be changed to zero hours contracts. The Human Resources (HR) Director is now considering the implications of this.

Expanding operations

Each smartphone is refurbished and quality-tested, with a 25-point quality check, by IPA’s skilled employees. IPA sells the refurbished smartphones with a 6-month guarantee.

As sales increase, IPA has to recruit and train new production employees. With low unemployment in country N, this is not easy. IPA’s factory is close to full capacity. Consequently, Adesola plans to upgrade machinery and extend the factory to meet expected future demand. Using network analysis, the Operations Director estimates the factory expansion and machinery upgrade will take a minimum of 24 weeks. Activities include:

  • fit roof to new factory extension
  • removal of old machinery (Activity D)
  • ordering and delivery of machinery from Europe (Activity E)
  • upgrading the electricity supply (Activity F)
  • installation of new machinery (Activity G)
  • testing of machinery.

A partial network diagram is shown in Fig. 1.1 (all activities linked to nodes 5 & 6 are shown).

Fig. 1.1: A partial network diagram for factory expansion (time in weeks)

Financial position

IPA is profitable but margins are low on each refurbished smartphone. IPA pays sellers of smartphones immediately when the smartphone is received at its factory. The Finance Director is worried about IPA’s liquidity and gearing, particularly as Adesola has committed IPA to rapid expansion plans. Selected financial data and ratios are shown in Table 1.1.

Table 1.1: Financial Data and Ratios

Fiscal and monetary policy changes

In 2024, economic growth in country N slowed and unemployment began to rise. In response 70 the government is implementing a policy to upgrade infrastructure in country N. This includes providing tax incentives for internet service providers to improve mobile phone connectivity in rural areas.

Further policy measures include a cut in the standard rate of income tax by two percentage points from April 2025. The central bank has also cut interest rates. 75

Case material: Iyipada (IPA)
Case material: Iyipada (IPA)
Question 4Feb/Mar 20259609/3216 marks

(a) Complete nodes 5 and 6 on the network diagram below (reproduced from the Insert). [2 marks]

(b) Calculate the total float for Activity F. Total float = LFT (of F) – Duration (of F) – EST (of F) OR Total Float = LST – EST ( if no rewardable calculation). [2 marks]

(c) Evaluate the benefit to IPA of Critical Path Analysis (CPA) as a management tool in planning operations. [12 marks]

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Paper 4 · Business strategy (case study) (2)

Case study: Kelp Kings (KK)

Kelp (or seaweed) farming is the practice of cultivating and harvesting seaweed. Farmers gather the kelp from natural beds in the sea. This farming has a low environmental impact.

KK has a licence to harvest and exploit an area of the seabed in country W. The harvested kelp is dried and packaged at KK’s premises before being sold to food manufacturers. KK is a labour intensive social enterprise with a mission to ‘benefit the planet by the most efficient use of natural resources’.

In 2020 KK decided to build a kelp refinery (see Appendix 1). The cost was estimated to be $5 million, and KK would need to borrow most of this. The refinery would use kelp as a raw material to create a pulp that can be used to produce biodegradable plastics.

Timeline of KK

2021Operations Director implements Just in Time (JIT) inventory management to reduce costs and cut wastage (see Appendix 2). Worker representatives meet with management to discuss poor employee motivation. Construction of the exterior walls (exterior construction) of the new kelp refinery is completed after only 15 months.2022Training of employees for new kelp refinery begins six months behind schedule because of skills shortage in country W. KK’s Managing Director is interviewed by local newspaper (see Appendix 3). KK’s sales of kelp increase by 200%. The average lead time for customer orders increases from one week to one month.2023The new kelp refinery is opened. 50% of KK’s kelp production is now processed in the refinery. The refinery operates at 40% capacity.2024KK starts to import kelp from lower-income countries to be processed in the refinery.

Future business strategies

In 2025 a new government was elected in country W with policies aimed at improving the economy (see Appendix 4). The directors of KK are considering the likely impact of the government’s policies on KK’s business strategies.

Appendix 1: Network diagram of kelp refinery project in 2020

Three teams to use simultaneous engineering to complete the project:

  • purchasing team
  • construction team
  • human resource team.

Appendix 2: JIT implemented at KK in 2021

Appendix 3: Interview with Managing Director about the new kelp refinery in 2022

Kelp farming is a new and exciting industry in country W. KK is one of its champions and is developing a new kelp refinery. The innovative business has sustainability at its core and is trying to be as efficient as possible. Elis Nik, the Managing Director of KK, said ‘we believe that the key to success is to keep getting better. Our new refinery will be state-of-the-art, but we will not be complacent. Our employees will always have new ideas to increase efficiency, which we collect through an employee suggestion scheme.’

The refinery aims to have zero waste, with recycling of key components and renewable energy powering the entire facility.

Appendix 4: New government’s policies in 2025

  • use of monetary policy to stabilise inflation
  • government grants to support carbon-efficient businesses
  • minimum wage to be increased by 40% by 2028
  • reform of country W’s education system, including government-funded university tuition
  • elimination of trade barriers for businesses in the primary sector.
Case material: Kelp Kings (KK)
Case material: Kelp Kings (KK)
Question 1Oct/Nov 20259609/4220 marks

Evaluate the effectiveness of KK’s operations strategy between 2020 and 2024. [20 marks]

Show mark scheme

Responses may include:

AO1 Knowledge and understanding of operational strategy

Knowledge (max 1 mark) can be awarded for knowledge about operations strategy, can be awarded for understanding of the operations strategy up to two marks including:

  • Operational decisions
  • Influence of other functional areas – HRM, marketing and finance on operations strategy.
  • The changing role of IT and AI – use in planning and delivering operational strategy.
  • Flexibility and innovation
  • Need for flexibility in terms of volume, delivery and lead times and specification of products.
  • Process innovation in terms of changing current processes or adopting new ways of producing products.
  • ERP
  • Main features of an ERP programme, including: integration in current and new processes, automation and the use of IT and AI, analysis of data to support ERP, reporting of data, tracking of data and inventory, embedding accounting processes and financial management of ERP.
  • Improvements from ERP; efficiency, inventory control, costing and pricing, capacity utilisation, change management, workforce planning and flexibility and data control.
  • Lean production
  • Kaizen - a concept referring to continuous improvement of a business and involves all employees. Kaizen can be applied to all aspects of a business and looks to make incremental changes.
  • Quality circles- groups/teams of workers who do the same or similar work, who meet regularly to identify, analyse and solve work-related problems.
  • (Simultaneous engineering) - a work process where tasks can be run in parallel to one another. (Award only – no )
  • Cell production – making a team or ‘cell’ of workers responsible for the production of a product.
  • (JIT manufacturing – just in time production,) is the opposite of producing goods and supplying customers from stock, JIT processes focus on producing exactly the amount you need at exactly the time your customer needs it.
  • Waste management – reducing any unnecessary steps in a manufacturing process that does not benefit the customer, therefore, the customer does not want to pay for it. The elimination of waste from a manufacturing process.
  • Lean production - a production method aimed primarily at reducing waste within the production system as well as response times from suppliers and to customers.
  • Operations planning
  • The need for planning operations within the business – quantitative and qualitative.
  • (Network diagrams) (Award only – no ) and critical path analysis interpreting and understanding network diagrams, identifying the critical path, minimum project time, total and free float, change within a network diagram.
  • The benefits of CPA, including; improved project management, identification of critical tasks in project management, communication inside and external to a business, determination of project length to allow better planning and functional decision making, scheduling, control of costs, improved allocation of human resources, minimised downtime.

Operations strategy involves lean production. Some basic knowledge about Operations strategy involves lean production. This could include Kaizen. 1 K for identification and 1 DEV for a point of explanation Operations strategy involves lean production. This could include Kaizen. 1 K for identification and 2 DEVs for Which is involving everyone in making continuous improvement in their jobs two points of explanation

Note: Candidates can gain full marks for AO1 from one term that is explained ( + + ) or from two terms partially explained ( + and + ) No other AO2, AO3 OR AO4 marks can be awarded without AO1.

AO2 Application

Application (max 2 marks) can be awarded for applying knowledge, analysis or evaluation of operations strategy to KK, including:

  • Primary sector business
  • Kelp farming has a low environmental impact.
  • KK has been trading for five years prior to 2020 • KK is labour intensive
  • KK is a social enterprise
  • Kelp refinery creating a pulp used in biodegradable plastic – starts in 2020
  • 2020 – use of Appendix 1 – critical path analysis
  • 2021 – use of Appendix 2 – just in time
  • 2021 – worker representatives meet with management – poor motivation at farm
  • 2021 – Exterior construction is one month early
  • 2022 – refinery training starts six months late
  • 2022 – skills shortages in country W
  • 2022 – use of Appendix 3 – interview with MD
  • 2022 – sales of kelp increase by 200%
  • 2022 – lead time for customer orders increases from one week to one month
  • 2023 – new refinery opened
  • 2023 – kelp farm production now processed in refinery
  • 2023 – refinery operating at 40% capacity
  • 2024 – KK imports kelp for use in refinery

AO3 Analysis

Analysis is likely to be based on how effective elements of KK’s operations strategy has been ( and and ), including:

  • Operational decisions – improve decision making within the business reducing the time needed for decision making and avoiding poor decision making, reducing costs – increasing profitability.
  • Flexibility and innovation – dynamic environment so the business can adapt to changes and is more likely to retain and increase customer base – increasing sales and profit.
  • ERP – improving efficiency and reducing costs – increased profitability.
  • Kaizen – the ability to make continuous changes and improvement to efficiency could lead to lower costs for KK – leading to improved profitability.
  • Quality circles- by working in teams, workers can become more experienced and proficient at their given tasks, which may increase productivity – decreasing costs.
  • Simultaneous engineering – the ability to reduce the time needed to complete a project may allow the business to complete the project quicker – able to operate sooner and make sales.
  • Cell production – workers can support each other and reduce the time needed to produce – increase profitability.
  • JIT manufacturing – reduce stock holding costs – however may increase lead times.
  • Waste management – reduce costs from excess time and wasted inventory – increase profitability.
  • Operations planning – better resource control allowing for reduced costs – increased profitability.

Candidates’ analysis must be business facing. They may identify an element of operations strategy and provide developed analysis to get to L2, this then needs to be counterbalanced to get to L3. If a candidate does this twice, they will gain 8 marks.

AO4 Evaluation

Evaluation ( and and ).Evaluation will largely depend on the points raised in the analysis.

Candidates MUST answer the question – how effective was KK’s operations strategy between 2020 and 2024. The development and support of this judgement will help them to move through L2 and L3.

To award L3 the answer must be in context and draw upon the previous analysis.

  • A judgement over the effectiveness of each element of the operations strategy.
  • A judgement over the most/least effective element of KK’s operations strategy between 2020 and 2024.
  • A judgement over the other elements KK could have used in its operations strategy between 2020 and 2024.
  • What the judgement(s) may depend upon; the actions of competitors, the external environment (social, legal, economic, political, technological), the objectives of stakeholders, etc.
  • Weighing up of the overall effectiveness of the operations strategy used by KK between 2020 and 2024.

No credit

L1 including: L2 including: (developed L3 (developed supporting (limited supporting supporting evidence) evidence with context) evidence) JIT has helped JIT has helped KK’s JIT has helped KK’s operation’s JIT has helped KK’s operation’s KK’s operations operation’s strategy as strategy as costs are lower strategy as costs are lower because strategy. costs are lower. because of the need for less of the need for less processing. This processing. will help with the overall aim of having zero waste.

The operations KK’s operations have not KK’s operations have not improved KK’s operations have not improved have not improved as they are not as they are not working at full as they are not working at full improved working at full capacity. capacity. And customers are now capacity. Only 40% of the capacity waiting longer for their orders is being used. And customers are now waiting longer for their orders, increasing from a week to a month Accept all valid responses.

Case study: City-top Honey (CH)

Emilio started CH as a hobby in 2012. He started by having two beehives on the roof of his apartment building in the city. Emilio collected the honey his bees made in the beehives from flowers in the city’s gardens and parks. He then sold the honey in jars to local stores and at markets.

In 2014 Emilio decided that he wanted to turn CH into a full‑time honey producing business. He started to increase the scale of operations with a key aim to grow the business.

Timeline of CH

2014Emilio converts CH to a private limited company and he is the Managing Director. Emilio puts more beehives on city buildings and CH takes out a lease on a small factory to process the honey. CH’s main customers are independent food shops.

2015–2018 CH relocates the beehives to a rural location and increases the number of beehives. CH gains an organic quality standard for its honey. CH now also sells its honey to national retailers and supermarket chains.

2019CH buys and moves to a bigger factory which is five times the size of the old one. Emilio implements an Enterprise Resource Planning (ERP) software system (see Appendix 1).

2020–2022 CH increases its range of products to include maple syrup, Manuka honey and New Zealand honey. These are all imported and distributed through CH’s supply chain. Inventory management of these products through ERP has not always been reliable (see Appendix 2).

2023CH leases a warehouse for its inventory. Sales increase by 50%. Factory and warehouse employees are increasingly demotivated by scheduling carried out through ERP. The employees have contacted their trade union (see Appendix 3).2024CH works with a university to develop natural energy gels for athletes to eat during exercise, using its honey as an alternative to processed energy gels (see Appendix 4).

Developing a new business strategy

Emilio wants to grow the business further. He wants to expand operations into other honey products. However, the Marketing Director wants to focus only on increasing sales of existing products.

Before making a final decision, CH needs to use different approaches to analyse both the business and the market to develop a future business strategy.

Appendix 1: Extract from CH Board meeting regarding ERP implementation (2019)

  • Capacity utilisation has increased from 80% in January to 90% in March.
  • The proportion of orders incorrectly delivered to supermarket chains has decreased.
  • CH Production Managers are provided with daily cost data.
  • There is an adverse variance on ERP software training costs.

Appendix 2: Inventory control chart for Manuka honey (16-week period, 2021)

7000

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 week

Appendix 3: Extract from trade union letter to management at CH (2023)

Since CH leased the warehouse our members have been directed to work in areas where they do not feel they are fully trained. This is because ERP software is scheduling employees randomly across departments and product lines. This is affecting employee motivation. The trade union requests an urgent meeting with management to resolve these problems.

Appendix 4: Extract from operations report on the costing and pricing of the natural energy gels (2024)

  • ERP software allows real‑time tracking of manufacturing costs.
  • CH has been able to introduce dynamic pricing.
  • CH has taken advantage of economies of scale in areas identified by ERP software.
Case material: City-top Honey (CH)
Question 1May/Jun 20259609/4320 marks

Evaluate how significant Enterprise Resource Planning (ERP) was to CH’s operations strategy between 2019 and 2024. [20 marks]

Show mark scheme

Responses may include:

AO1 Knowledge and understanding

Knowledge (max 1 mark) can be awarded for knowledge about Enterprise Resource Planning (ERP), including:

  • Enterprise Resource Planning Software
  • Costing/Pricing
  • Employee relations
  • Inventory control
  • Capacity management ERP Software Some basic knowledge about ERP software, can be used to control elements of the operations in a 1 K for identification and 1 DEV ERP software, can be used to control elements of the operations in a 1 K for identification and 2 DEVs

Note: Candidates can gain full marks for AO1 from one term that is explained ( + + ) or from two terms partially explained ( + and + ).

AO2 Application

Application (max 2 marks) can be awarded for applying knowledge, analysis or evaluation of ERP to CH, including:

  • Move to a larger factory – harder to manage
  • ERP used to manage capacity
  • Capacity remains fairly constant – Between 80–90%
  • Inventory control has been poor – Manuka honey has been out of stock three times – two occasions have been out for over a week
  • It has taken 15 weeks to get it right with stock management of manuka honey
  • Trade union involvement with staff scheduling issues
  • Urgent meeting has been requested
  • Cost/price decisions have been easier
  • Dynamic pricing
  • Identification of economies of scale opportunities.

AO3 Analysis

Analysis is likely to be based on how ERP has helped operations strategy in CH ( and and ), including:

  • ERP has improved the relationship with customers and allowed them to send data between businesses to meet their needs and CH production levels.
  • Better capacity management should have led to better working capital management, better resource management and less waste (lean production).
  • CH has been able to use ERP with smaller and larger customers to ensure their products are still supplied in variety of stores.
  • Capacity has been at a manageable level – 90% – allowing time for maintenance and good average costs.
  • Inventory management is poor.
  • Regular inventory out could lead to loss of orders and/or customers and market share as a result.
  • This chart is just for manuka honey, is the software causing problems across all imported products?
  • Regular use of buffer inventory makes it hard to expand the business and look for new customers/orders.
  • Are buffer inventory and max inventory set at the right levels?
  • Software scheduling is demotivating staff – could affect production levels and ability to meet customer orders.
  • Unhappy staff may hurt retention rates/labour turnover if staff leave.
  • Staff leaving will add to CH’s recruitment and training costs as new employees needed.
  • ERP has helped collect cost/price data for energy gels, making decisions quicker and speeding up the development of the product.
  • The software has been working, pulling data from across the organisation for managers to use.
  • In general ERP software has been working to draw data down for decision making purposes. Capacity, costing and pricing functions are doing well.
  • In general ERP software is NOT working properly. Stock and staffing have not been managed well leading to costs increasing in these areas.

Candidates need to identify an element of ERP and provide developed analysis to get to L2, this then needs to be counterbalanced to get to L3. If a candidate does this twice, they will gain 8 marks.

AO4 Evaluation

Evaluation ( and and ) Evaluation will largely depend on the points raised in the analysis.

Candidates MUST answer the question – how significant ERP was to CT’s operations strategy between 2019 and 2024.

The development and support of this judgement will help them to move through L2 and L3.

To award L3 the answer must be in context and draw upon the previous analysis.

  • The ERP software has worked when managing the capacity of the production lines. The 90% (max) capacity has enabled CH to have time for maintenance and fluctuations in demand so that it can meet the needs of its customers.
  • This will also have influenced costs, possibly bringing down average costs for CH and helping them increase profit margins.
  • The inventory management has been poor. Customers will have been disappointed two or three times in the last four months – this could lead to them finding alternative suppliers and loss of market share for CH.
  • It is possible that the problem is not ERP related and that the supplier of Manuka honey has had issues, therefore does

CH need to find more reliable suppliers – this could prove costly.

  • The human resource problems are related to the ERP software but how much could they have been over-ridden by management? Are management relying too much on the software to do their job?
  • If this is true, are there possible diseconomies of scale appearing now CH has got so big and is relying on software to pick up the slack in decision making?
  • What could be the result of the meeting? Could HR be removed from ERP? Is this possible?
  • If this continues, how much will staffing levels be affected? Will people leave and need replacing? This could all add to the business’ costs.
  • The Energy gels development seems to have been an ERP success, using the costing and pricing data effectively.

This keeps down average costs and ensures the new product is profitable.

Overall success will depend on the analysis and evaluation provided by the candidate.

• It has been successful in some areas (capacity and costing/pricing) while other areas less so (stock management and HR). Impact on operations may have been more favourable as the stock management is now sorted after 4 months/16 weeks.

  • Is there really an argument to get rid of the ERP? What are the alternatives?

No credit

L1 including: L2 including: (developed L3 including: (developed (limited supporting evidence) supporting evidence with supporting context) evidence) The ERP has The ERP has The ERP has worked for CH, as The ERP has worked for CH, as the worked for CH. worked for CH, as the capacity in the factory has capacity in the factory has improved the capacity in the improved. This will help with from 80% to 90%. This will help with factory has productivity and efficiency in the productivity and efficiency in the improved. factory. factory.

The ERP has not The ERP has not The ERP has not helped CH. The The ERP has not helped CH. The helped CH. helped CH. The human resource management has human resource management has human resource been poor. This is an important been poor. The scheduling has led management has part of ERP as the workers keep to demotivated employees affecting been poor. the systems running. the costs and productivity of CH.

This is an important part of ERP as the workers keep the systems running.

Accept all valid responses.

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A Level Business questions by topic

Each topic opens this practice tool with only that topic’s questions, plus how often it comes up and every question on it in one list.

  1. Unit 1Business and its environment
  2. Ch 3Size of business
  3. Ch 4Business objectives
  4. Ch 6External influences on business activity
  5. Ch 7External economic influences on business activity
  6. Ch 8Business strategy
  7. Ch 9Corporate planning and implementation
  8. Unit 2Human resource management
  9. Ch 10Human resource management
  10. Ch 13Organisational structure
  11. Ch 14Business communication
  12. Ch 15Leadership
  13. Ch 16Human resource management strategy
  14. Unit 3Marketing
  15. Ch 19The marketing mix – product and price
  16. Ch 20The marketing mix – promotion and place
  17. Ch 21Marketing analysis
  18. Ch 22Marketing strategy
  19. Unit 4Operations management
  20. Ch 25Capacity utilisation and outsourcing
  21. Ch 26Location and scale
  22. Ch 27Quality management
  23. Ch 28Operations strategy
  24. Unit 5Finance and accounting
  25. Ch 31Costs
  26. Ch 33Financial statements
  27. Ch 34Analysis of published accounts
  28. Ch 35Investment appraisal
  29. Ch 36Finance and accounting strategy